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What is a double-sided forced seal for a gate valve? What is a single-sided forced seal?

The gate valve has a double-sided forced seal:

Meaning that whether in the medium of the inlet or outlet end, the gate and seat sealing surface is sealed, sealing by the stem axial force to ensure that mandatory, when there is no medium, the positive pressure between the sealing surface shall not be less than the medium static pressure and sealing force and the sum of.

The gate valve has a one-sided forced seal:

Means in the media inlet side of the gate and the valve seat sealing surface is not sealed, here or no pressure or only than the sealing pressure for the small pressure. In the media outlet side of the sealing surface between the gate and the valve seat sealing surface is by the stem axial force and media pressure to ensure that mandatory, when there is no media, the sealing surface of the specific pressure must not be less than the sealing pressure.

How many types of gate valves are there? What is the method of differentiation?

(1) According to the structure of the gate plate is divided into two categories

  1. Parallel gate valve refers to the sealing surface parallel to the vertical centerline, that is, the two sealing surfaces are parallel to each other. Parallel gate valves are divided into double gate and single gate. It is also divided into with guide hole and without guide hole.
  2. Wedge gate valve refers to the sealing surface and the vertical centerline at an angle, that is, the two sealing surfaces into a wedge-shaped gate valve. Wedge gate valve in the double gate, single gate and resilient gate.

(2) Divided into two categories according to the structure of the valve stem

  1. Open stem gate valve is a gate valve where the stem nut is on the bonnet or bracket, and the opening and closing of the gate is realized by rotating the stem nut to realize the lifting and lowering of the stem.
  2. Concealed stem gate valve is a valve stem nut in the valve body in direct contact with the media, open and close the gate with a rotating stem to achieve the gate valve.

How are the minimum stem diameter and minimum stem diameter specified?

Minimum stem diameter is the diameter of the portion of the stem in contact with the packing. Minimum stem diameter refers to the diameter of the stem threaded rebate groove.

How is the painting of valve handles and handwheels specified?

The handle and handwheel are painted to represent the paint color of the sealing surface material, as detailed in the table below.

Valve handle and handwheel painted color:

Sealing surface material

Handle and handwheel paint colors

Sealing surface material

Handle and handwheel paint colors

Bronze or Brass

red (color)

Cemented carbide

azure

pasteurized alloy

yellow (color)

plastics

prune (color)

aluminum white

Foundry Iron

ferrous

Acid-resistant steel, stainless steel

light blue

caoutchouc

medium green

nitriding steel

lilac

Monel alloy

navy blue

How is the opening and closing direction of general-purpose valves specified?

The opening and closing direction of the general-purpose valve is specified as: clockwise direction is closed, counterclockwise direction is open.

What are the provisions for marking of general-purpose valves?

The mandatory and optional symbols for general purpose valves are shown in the table below.

Valve markings:

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symbolize

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symbolize

1

Nominal Size DN (NPS)

11

Product standard code

2

Nominal pressure PN (class)

12

furnace number

3

Material designation of pressurized parts

13

Material designation of internal parts

4

Manufacturer's name or trademark

14

job number

5

Arrow for media flow direction

15

Lining Material Designator

6

Seal Ring (Gasket) Designator

16

Quality and test marks

7

Limiting temperature (°C)

17

Inspector's imprint

8

Thread code

18

Product Manufacturing License No.

9

ultimate pressure

19

Year and month of manufacture

10

Manufacturing plant number

20

Quality Satisfaction Level (QSL)

 

Note: Nominal pressure casting on the valve body is equal to 10 times the number of megapascals (MPa), set in the nominal pressure value of the value below, the front is not crowned with the code “PN”.

Marking Methods:

(1) Nominal size greater than or equal to DN50 valve marking:

  1. Items 1 to 4 in the table are mandatory symbols and should be marked on the valve body.
  2. Items 5 and 6 of the table are mandatory markings only if provided for in the standard for a particular type of valve, and they should be marked on the valve body and flange, respectively.
  3. If there are no special provisions in the standards for various types of valves, items 7 to 19 in the table are markings to be used as required. When required, they can be marked on the valve body or on the label.

(2) Marking of valves with nominal size less than DN50:

  1. Items 1 to 4 in the table are the markings that must be used. Whether the marking is on the valve body or on the label is specified by the product designer.
  2. The marking of the symbols 5 to 19 in the table is in accordance with the markings 2. and 3. for nominal sizes greater than or equal to DN50.

(3) Additional signs:

  1. Any of the markings in the table may be attached at different locations. For example, any of the symbols located on the valve body may also be repeated on the label.
  2. Any other symbols may be attached as long as the additional symbols are not confused with the symbols in the table. For example, product model number, etc.

For pressure reducing valves, in addition to the marking on the valve body in accordance with the general valve regulations of the 19 provisions, there should also be: the date of shipment, the applicable medium, the outlet pressure.

For the marking of steam traps in accordance with the provisions of GB/T 12250-2005, the marking can be located on the valve body, can also be marked on the label.

The marking of safety valves is in accordance with GB/T 12241-2005.

Ball valves, parallel gate valves, and plug valves are marked in accordance with API 6D-2014.

 

In the valve type preparation method, the sealing surface or lining material code is how to specify?

Sealing surface material designators machined directly from the valve body are indicated by “W”, and the remaining material designators are shown in the table below.

Seat sealing surface or lining material designator:

Seat sealing surface or lining material

nicknames

Seat sealing surface or lining material

nicknames

Tin-based bearing alloys (pasteurized alloys)

B

Nylon Plastic

N

enamels

C

Boron infiltrated steel

P

nitriding steel

D

lead lining

Q

fluoroplastic

F

austenitic stainless steel

R

ceramics

G

plastics

S

Cr13 stainless steel

H

copper alloy

T

rubber lining

J

caoutchouc

X

Monel alloy

M

Cemented carbide

Y

 

Note: When the sealing surface material of the sealing pair is different, the material designation with lower hardness is used.

What is the relationship between the seal must specific pressure, the seal specific pressure, and the seal allowable specific pressure?

For gate, globe, and check valves, as well as ball and butterfly valves, the sealing specific pressure qMF must be less than the sealing specific pressure q, and the sealing specific pressure is less than the sealing allowable specific pressure [q] (i.e., qMF < q < [q]).

What are the shell test pressure and seal test pressure for general purpose valves?

General-purpose valve shell test pressure for the material at 38 ℃ when the rated working pressure of 1.5 times. High-pressure sealing test for the material at 38 ℃ when the rated working pressure of 1.1 times. Low-pressure sealing test of each standard requirements are different.

Among them:

GB/T 13927-1992, ISO 5208:2008, EN 12266.2-2012 is 0.6MPa±0.01MPa;

GB/T 26481-2011, API 598-2009 is 0.4MPa~0.7Mpa;

MSS SP61-2013 is 0.56 MPa;

API 6D-2014 for Type I: 0.034MPa~0.1MPa, Type II: 0.55MPa±0.69MPa;

ISO 14313:2007 for Type I: 0.05MPa~0.1MPa, Type II: 0.55MPa±0.07MPa;

API 6A (idt ISO 10423:2003) for PSL3G: first: rated pressure, second: 2.0MPa ± 0.2MPa; PSL4: first: rated pressure, second: 2.0MPa ± 0.2MPa.

The specific test pressures for the shell test, the high-pressure seal test and the high-pressure upper seal test are shown in Table 1-1 and Table 1-2.

How are high-temperature valves, heat-resistant valves, cryogenic valves, and ultra-low-temperature valves distinguished?

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Applicable Temperature

High temperature valve

Medium working temperature greater than 450 ℃

Heat-resistant valves

Medium working temperature above 600℃

Cryogenic valves

Medium working temperature in -29 ℃ ~ -100 ℃

Ultra-low temperature valve

Medium working temperature less than -100℃

How is the caliber of extra large diameter valves, large diameter valves, medium diameter valves and small diameter valves distinguished?

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Nominal size

Extra large caliber valves

DN≥1400mm

Large Caliber Valve

DN350mm~1200mm

Medium caliber valves

DN50mm~300mm

Small diameter valves

DN≤40mm

How are the pressures of ultra-high-pressure valves, high-pressure valves, medium-pressure valves, and low-pressure valves differentiated?

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Nominal Pressure

Ultra High Pressure Valves

PN≥100MPa

High Pressure Valves

PN10.0MPa~80.0MPa

Medium Pressure Valves

PN2.5MPa~6.4MPa

Low Pressure Valves

PN≤1.6MPa

What are the types of valves and the common taxonomy?

Classification of valves by purpose or main structural features.

General classification method, that is, according to the principle, role and structure, is currently the most commonly used domestic and international classification method. Generally divided into: gate valves, globe valves, plug valves, ball valves, butterfly valves, diaphragm valves, check valves, throttle valves, safety valves, pressure reducing valves, steam traps, regulating valves.

What is the valve type and preparation meaning?

Valve model by the valve type, drive mode, connection form, structural form, sealing surface material or lining material type, pressure code or working temperature under the working pressure, valve body material and other code combination.

Valve model consists of 7 parts whose meanings are shown in the figure.

What is the nominal pipe size (NPS) of a valve?

NPS

Combined alphanumeric size designation for piping system components consisting of the letters NPS followed by a dimensionless integer number. This number is directly related to a characteristic dimension such as the bore or outside diameter of the end connection. The dimensionless number may be used as a dimensional designation for valves without the prefix “NPS”. Dimensionless size numbers do not represent measured values and cannot be used for calculations.

What is the nominal pressure class (Class) of a valve?

Class

A combination of letters and numbers used to identify the pressure/temperature capability of a valve in relation to the mechanical and dimensional properties of the valve material. It consists of the letter Class followed by a dimensionless integer. The number following the letter Class does not represent a measured value and should not be used in calculations. The permissible pressure of piping elements depends on the Class value, the material and the permissible working temperature, unless otherwise specified in the respective standard. The permissible pressures are given in the pressure-temperature rating tables of the respective standards.

What is the nominal size (DN) of a valve?

DN:

A combination of letters and numbers used to identify the size of piping system components. It consists of the letter DN followed by an integer number without a factor. This number is directly related to the characteristic dimensions of the end connection, such as the bore diameter or the outside diameter (expressed in mm).

Notes:

  1. Unless otherwise specified in the relevant standards, the numbers following the letters DN do not represent measured values and cannot be used for calculation purposes.
  2. Those standards that utilize a DN marking system should give the DN in relation to the size of the pipe element, e.g. DN/OD or DN/ID.

What is the nominal pressure (PN) of a valve?

PN:

A combination of letters and numbers used for reference purposes in connection with the mechanical and dimensional properties of piping system components. It consists of the letter PN followed by a non-factorized number.

Notes:

  1. The numbers following the letter PN do not represent measured values and should not be used for calculation purposes, unless otherwise specified in the relevant standard.
  2. The term PN has no meaning except in connection with the relevant pipe component standard.
  3. The permissible pressure of piping elements depends on the PN value, material and design of the element as well as the permissible working temperature, etc. The permissible pressures are given in the pressure-temperature rating tables of the respective standards.
  4. All piping components with the same PN and DN values and their mating flanges should have the same mating dimensions.

What is a general purpose valve?

Valves commonly used in pipelines in various industrial enterprises.

What is a valve?

Used to control the flow of media in the pipeline, with a movable mechanism of the mechanical products of the general term.

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